Company Profile

EGES INDUCTION FURNACE SYSTEMS

EGES, Reliable high technology induction furnace supplier at affordable cost.

EGES is one of the major Medium Frequency (MF) Induction Furnace manufacturers in the world.

Established on 1975 and has been producing Induction Melting & Holding Furnaces since 1981 with a number of furnaces' in 4 continents; 36 different countries.

In 1981 EGES has started to produce 50 kW converters, 75 kg furnace capacity. Since then EGES has developed its technology and steadily increased its melting capacity. In the last three years EGES reached up to manufacture 15 MW converters with 30-ton furnace capacity. This benefits the medium and big size foundries that have been looking for best technology at affordable cost.

Also, EGES has started to install of Complete Mini Steel Plants up to 500.000 MTY capacities as Turnkey Projects responsible.

Major products and activities of EGES;

Products:

- MF Induction Melting and Holding Systems

- Specially designed Induction furnaces for Non Ferrous metals

- MF Induction Heating Systems

- IGBT frequency converters

Activities:

- Complete mini steel plants to produce billets, on turn key basis

- Complete foundries for steel and gray iron casting

- Modernisation of Induction Furnaces

Products:

MF Induction Melting and Holding Systems;

- From 50 kg to 30 ton capacity melting furnaces for Ferrous and Non-Ferrous applications, with 50 kW to 15 MW Power Supplies

- Holding furnaces up to 30 ton

- Drop-Down Induction Furnaces for Non Ferrous metals with crucible up to 1-ton capacity

Frequency range of EGES systems are between 60 Hz – 10 000 Hz.

As well as classical MF Induction furnace, EGES also supplies MELT & HOLD System, EXTENDED POWER Systems (power sharing system) and "TRIPLE FURNACE" System in order to meet foundries requirement for better productivity and for various applications with most economical investment cost.

Specially designed Induction furnaces for Non Ferrous metals;

EGES MF Induction systems have been in operation in Non ferrous foundries as well as ferrous foundries.

Copper & Copper Alloys,

Perfect alloying, Higher melting capacity, flexibility, Lower energy consumption, Less exhaust gas, environmentally friendly system properties make MF EGES systems perfect solution for Copper & Copper alloys Foundry industry.

Aluminium applications,

Besides standard Aluminium foundries, EGES systems are very successful for Aluminium recycling.

EGES has also got wide experiences for melting Gold, Zinc& Zinc Alloys.

MF Induction Heating Systems

EGES is a leading MF heating Induction system producer for the capacity of 50 kW - 15 MW power and 60-10 000 Hz frequency range.

EGES supplies different type of heating systems for different needs such as :

Billet Heating Systems, (Steel, Brass, Aluminium)

EGES MF Induction Billet heating systems have been in use in for a long time. Every system is designed according to customer needs.

Continuous Steel sheet heating systems for Galvanization lines .

Galvanized coil production is made in continuous galvanic lines and with hot dipping method. After surface cleaning and before the hot dripping unit EGES suppies special "MF Induction Continious steel sheet heating system" The steel sheets can be in various thickness and width.

Pipe heating systems

The main aim of the heating system is to heat up to 3200 mm diameter pipes before protective coating and lining. EGES supply has got two Induction heating stations that work together. The first station is a 600 kW converter and a pipe heating coil and the second station is a 1000 kW converter and a pipe heating coils. In the first station the pipes are heated 0 - 100 ºC, on the second station the pipes are heated between 80-240 ºC.

IGBT frequency converters

IGBT is most popular power elements of 2000's.

Eges produces converters with the experience of 20 years on IGBT, which is coming from high power UPS production technology.

By the time being maximum power is 800 KW but R&D department planning to reach 3 000 kW soon.

Activities:

Complete mini steel plants to produce billets, on turn key basis

Since 1995, EGES produce specially designed induction furnace to produce steel billets.

Starting from 2006, Eges also design and construct complete mini steel plants capacity up to 500 000 ton per year on turn key basis. Projects include MF induction melting furnaces, CCM (continuous casting machine), LRF (ladle refining furnace), cranes, laboratory equipment, and all necessary auxiliary equipment.

Upon request metallurgical know how and technical training can be given.

First complete mini steel plant started up on mid of 2009 in Tugourt, Algeria. Numbers of projects are going on.

Complete foundries for steel and gray iron

Similarly, EGES design and construct foundries, for various application and various capacities.

Modernisation of Induction Furnaces

Another of EGES' successful services for casting industries is modernization of induction furnaces. EGES modernise and transforms the Line frequency (50 Hz) furnaces to Medium Frequency furnaces. EGES also replaces old fashion MF converters to a new generation MF converters.

During modernisation of furnace system, Line Frequency (50 Hz) furnace body, and if possible furnace coils are being utilised. Existing cooling system and hydraulics are also integrated to the system.

With the modernisation the customers can save up to 40%in investment cost and increase molten metal capacity almost double after modernisation depending on the application.