Küttner GmbH & Co. KG

Alfredstr. 28, 45130 Essen
Germany

Telephone +49 201 7293-0
Fax +49 201 7293-107
info@kuettner.com

This company is main exhibitor of

Location

Hall map

GIFA 2015 hall map (Hall 16): stand G26

Fairground map

GIFA 2015 fairground map: Hall 16

Contact

Sabrina Hensel

Angestellter
Marketing, Vertrieb, Werbung, PR

Alfredstr. 28
45130 Essen, Germany

Phone
+49 (0)201 7293-238

Email
s.hensel@kuettner.com

Our range of products

Product categories

  • 01  Foundry plants and installations, planning, construction, engineering

Foundry plants and installations, planning, construction, engineering

  • 02  Melting shop
  • 02.01  Cupolas
  • 02.01.01  Cupolas, coke-fired

Cupolas, coke-fired

  • 02  Melting shop
  • 02.01  Cupolas
  • 02.01.02  Cupolas, cokeless, gas-fired or oil-fired

Cupolas, cokeless, gas-fired or oil-fired

  • 02  Melting shop
  • 02.04  Auxiliary melting and melt processing facilities
  • 02.04.01  Charging plants

Charging plants

  • 02  Melting shop
  • 02.04  Auxiliary melting and melt processing facilities
  • 02.04.02  Charge preheating facilities

Charge preheating facilities

  • 02  Melting shop
  • 02.04  Auxiliary melting and melt processing facilities
  • 02.04.04  Blowing-in equipment for cupolas

Blowing-in equipment for cupolas

  • 02  Melting shop
  • 02.04  Auxiliary melting and melt processing facilities
  • 02.04.05  Oxygen addition equipment for cupolas

Oxygen addition equipment for cupolas

  • 02  Melting shop
  • 02.04  Auxiliary melting and melt processing facilities
  • 02.04.08  Recuperators
  • 02  Melting shop
  • 02.04  Auxiliary melting and melt processing facilities
  • 02.04.09  Slag treatment equipment

Slag treatment equipment

  • 02  Melting shop
  • 02.04  Auxiliary melting and melt processing facilities
  • 02.04.10  Melt treatment stations

Melt treatment stations

  • 05  Moulding and core making
  • 05.02  Moulding machines and plants for non bentonite-bonded moulds
  • 05.02.01  Cold-setting resin moulding processes, equipment

Cold-setting resin moulding processes, equipment

  • 05  Moulding and core making
  • 05.04  Moulding and core making machines, accessories
  • 05.04.06  Automated core/mould manipulation systems

Automated core/mould manipulation systems

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.01  Moulding sand preparation machines and plants

Moulding sand preparation machines and plants

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.03  Crushing and grinding plants

Crushing and grinding plants

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.04  Magnetic separators

Magnetic separators

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.05  Measuring and control equipment for moulding sand preparation

Measuring and control equipment for moulding sand preparation

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.06  Sand coolers
  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.09  Screening machines and installations (silos and hoppers see 15.07)

Screening machines and installations (silos and hoppers see 15.07)

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.10  Separators for chromite and silica sand, zircon and silica sand

Separators for chromite and silica sand, zircon and silica sand

  • 07  Moulding sand preparation and sand reclamation
  • 07.01  Moulding sand preparation
  • 07.01.11  Moulding sand preparation, further equipment

Moulding sand preparation, further equipment

  • 07  Moulding sand preparation and sand reclamation
  • 07.02  Sand reclamation, plants and machines
  • 07.02.01  Sand reclamation of clay bonded moulding sands

Sand reclamation of clay bonded moulding sands

  • 07  Moulding sand preparation and sand reclamation
  • 07.02  Sand reclamation, plants and machines
  • 07.02.02  Sand reclamation of sodium silicate and cement bonded sands

Sand reclamation of sodium silicate and cement bonded sands

  • 07  Moulding sand preparation and sand reclamation
  • 07.02  Sand reclamation, plants and machines
  • 07.02.03  Sand reclamation of synthetic resin bonded sands

Sand reclamation of synthetic resin bonded sands

  • 07  Moulding sand preparation and sand reclamation
  • 07.02  Sand reclamation, plants and machines
  • 07.02.04  Crushing and grinding plants for used sand

Crushing and grinding plants for used sand

  • 10  Casting machines and pouring equipment
  • 10.01  Pouring equipment
  • 10.01.06  Pig casting machines

Pig casting machines

  • 10  Casting machines and pouring equipment
  • 10.05  Centrifugal casting machines and accessories
  • 10.05.01  Centrifugal casting machines

Centrifugal casting machines

  • 10  Casting machines and pouring equipment
  • 10.05  Centrifugal casting machines and accessories
  • 10.05.02  Centrifugal casting moulds

Centrifugal casting moulds

  • 11  Knock-out, fettling and finishing
  • 11.01  Knock-out
  • 11.01.01  Knock-out and cooling drums and conduits

Knock-out and cooling drums and conduits

  • 11  Knock-out, fettling and finishing
  • 11.01  Knock-out
  • 11.01.02  Knock-out machines

Knock-out machines

  • 11  Knock-out, fettling and finishing
  • 11.01  Knock-out
  • 11.01.03  Cooling conveyors

Cooling conveyors

  • 14  Heat treating and drying furnaces
  • 14.04  Heat treating furnaces and installations

Heat treating furnaces and installations

  • 15  Transportation and storage
  • 15.03  Pneumatic conveyors

Pneumatic conveyors

  • 15  Transportation and storage
  • 15.04  Roller conveyors

Roller conveyors

  • 15  Transportation and storage
  • 15.05  Oscillating conveyors

Oscillating conveyors

  • 15  Transportation and storage
  • 15.06  Continuous conveyors (belt conveyors, bucket conveyors and others)

Continuous conveyors (belt conveyors, bucket conveyors and others)

  • 15  Transportation and storage
  • 15.07  Bunkers, silos and accessories

Bunkers, silos and accessories

  • 18  Control systems
  • 18.01  Process control, models, simulation

Process control, models, simulation

  • 18  Control systems
  • 18.02  Control equipment, automation technology

Control equipment, automation technology

  • 22  Environmental protection and waste removal
  • 22.01  Flue gas cleaning plants

Flue gas cleaning plants

  • 22  Environmental protection and waste removal
  • 22.03  Dust extraction systems

Dust extraction systems

  • 22  Environmental protection and waste removal
  • 22.08  Residue recycling

Residue recycling

  • 24  Information processing
  • 24.04  Software for business and process data capture

Software for business and process data capture

  • 24  Information processing
  • 24.07  Engineering services

Engineering services

Our products

Product category: Cupolas, coke-fired

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Cupolas, cokeless, gas-fired or oil-fired

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Charging plants

Charging Plants

CHARGING PLANTS

  • Scrap drying plants
  • Automatic scrap charging, special “Kangaroo” cranes
  • Charging cars for crucible type furnaces
  • Scales, travelling/stationary weighing belt conveyors
  • Bucket transport with cars and hoist
  • Fine dosing systems for alloys and Inoculants

 

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Product category: Blowing-in equipment for cupolas

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Oxygen addition equipment for cupolas

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Recuperators

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Slag treatment equipment

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Melt treatment stations

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Cold-setting resin moulding processes, equipment

No-Bake Sand System

NO-BAKE SAND SYSTEMS

•Continuous mixers

•Semi-automatic moulding lines

•Heavy duty shake-out stations with noise and dust enclosure, up to 100t

•Reclamation plants mechanical/ thermal incl. chromite recovery

•Process automation

 

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Product category: Automated core/mould manipulation systems

Bentonite Sand Systems

BENTONITE SAND SYSTEMS

•Sand conveyors and fluidized bed sand coolers

•Bentonite, graphite and additive dosing and intensive mixing

•Dedusting equipment

•Process automation

 

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Product category: Moulding sand preparation machines and plants

Bentonite Sand Systems

BENTONITE SAND SYSTEMS

•Sand conveyors and fluidized bed sand coolers

•Bentonite, graphite and additive dosing and intensive mixing

•Dedusting equipment

•Process automation

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Product category: Sand coolers

Bentonite Sand Systems

BENTONITE SAND SYSTEMS

•Sand conveyors and fluidized bed sand coolers

•Bentonite, graphite and additive dosing and intensive mixing

•Dedusting equipment

•Process automation

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Product category: Separators for chromite and silica sand, zircon and silica sand

No-Bake Sand Systems

NO-BAKE SAND SYSTEMS

•Continuous mixers

•Semi-automatic moulding lines

•Heavy duty shake-out stations with noise and dust enclosure, up to 100t

•Reclamation plants mechanical/ thermal incl. chromite recovery

•Process automation

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Product category: Moulding sand preparation, further equipment

Bentonite Sand Systems

BENTONITE SAND SYSTEMS

•Sand conveyors and fluidized bed sand coolers

•Bentonite, graphite and additive dosing and intensive mixing

•Dedusting equipment

•Process automation

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Product category: Sand reclamation of sodium silicate and cement bonded sands

No-Bake Sand Systems

NO-BAKE SAND SYSTEMS

•Continuous mixers

•Semi-automatic moulding lines

•Heavy duty shake-out stations with noise and dust enclosure, up to 100t

•Reclamation plants mechanical/ thermal incl. chromite recovery

•Process automation

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Product category: Sand reclamation of synthetic resin bonded sands

No-Bake Sand Systems

NO-BAKE SAND SYSTEMS

•Continuous mixers

•Semi-automatic moulding lines

•Heavy duty shake-out stations with noise and dust enclosure, up to 100t

•Reclamation plants mechanical/ thermal incl. chromite recovery

•Process automation

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Product category: Crushing and grinding plants for used sand

Bentonite Sand Systems

BENTONITE SAND SYSTEMS

•Sand conveyors and fluidized bed sand coolers

•Bentonite, graphite and additive dosing and intensive mixing

•Dedusting equipment

•Process automation

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Product category: Pig casting machines

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

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Product category: Centrifugal casting machines

Centrifugal Casting Machines

CENTRIFUGAL CASTING MACHINES

• based on hot mould process for cylinder liners and pipes

• based on deLavaud process with watercooled moulds for pressure pipes

• as carussel type machine for short and small castings

• as vertical machine for short and heavy castings with large diameters

• as horizontal machine using sand package process for special castings

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Product category: Centrifugal casting moulds

Centrifugal Casting Machines

CENTRIFUGAL CASTING MACHINES

• based on hot mould process for cylinder liners and pipes

• based on deLavaud process with watercooled moulds for pressure pipes

• as carussel type machine for short and small castings

• as vertical machine for short and heavy castings with large diameters

• as horizontal machine using sand package process for special castings

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Product category: Knock-out and cooling drums and conduits

Casting Handling

CASTINGS HANDLING

•Full set of vibrating equipment for foundries
- shake-out – all types
- mass-compensated
  machines > cooling

•Shake-out drums
- vibrating/ rotating

•Handling with robots & power & free conveyors

•Interface Co-ordination
- good castings logistics
- sand system, de-dusting
- sprue return
- power supply
- de-dusting
- noise enclsoures

 

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Product category: Knock-out machines

Casting Handling

CASTINGS HANDLING

•Full set of vibrating equipment for foundries
- shake-out
– all types
- mass-compensated
  machines > cooling

•Shake-out drums
- vibrating/ rotating

•Handling with robots & power & free conveyors

•Interface Co-ordination
- good castings logistics
- sand system, de-dusting
- sprue return
- power supply
- de-dusting
- noise enclsoures

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Product category: Cooling conveyors

Castings Handling

CASTINGS HANDLING

•Full set of vibrating equipment for foundries
- shake-out – all types
- mass-compensated 
  machines > cooling

•Shake-out drums
- vibrating/ rotating

•Handling with robots & power & free conveyors

•Interface Co-ordination
- good castings logistics
- sand system, de-dusting
- sprue return
- power supply
- de-dusting
- noise enclsoures

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Product category: Oscillating conveyors

Castings Handling

CASTINGS HANDLING

•Full set of vibrating equipment for foundries
- shake-out – all types
- mass-compensated
  machines > cooling

•Shake-out drums
- vibrating/ rotating

•Handling with robots & power & free conveyors

•Interface Co-ordination
- good castings logistics
- sand system, de-dusting
- sprue return
- power supply
- de-dusting
- noise enclsoures

More Less

Product category: Continuous conveyors (belt conveyors, bucket conveyors and others)

Bentonite Sand Systems

BENTONITE SAND SYSTEMS

•Sand conveyors and fluidized bed sand coolers

•Bentonite, graphite and additive dosing and intensive mixing

•Dedusting equipment

•Process automation

More Less

Product category: Bunkers, silos and accessories

Bentonite Sand Systems

BENTONITE SAND SYSTEMS

•Sand conveyors and fluidized bed sand coolers

•Bentonite, graphite and additive dosing and intensive mixing

•Dedusting equipment

•Process automation

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Product category: Process control, models, simulation

Electrical Engineering

ELECTRICAL ENGINEERING

•Electrical construction

•Electric installation

•Measuring technology

•Modernization

 

Process automation

•Optimize production processes by use of state-of-the-art technology

•Allow for continuous quality control, just-in-time provision and security

•Efficient production with respect to conservation of resources

 

Highlights

•Own laboratory for development & testing

•Detailed construction documentation for future adjustments and extensions

•Modular process for existing plants reduces downtime

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Product category: Control equipment, automation technology

Electrical Engineering

ELECTRICAL ENGINEERING

•Electrical construction

•Electric installation

•Measuring technology

•Modernization

 

Process automation

•Optimize production processes by use of state-of-the-art technology

•Allow for continuous quality control, just-in-time provision and security

•Efficient production with respect to conservation of resources

 

Highlights

•Own laboratory for development & testing

•Detailed construction documentation for future adjustments and extensions

•Modular process for existing plants reduces downtime

More Less

Product category: Flue gas cleaning plants

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

More Less

Product category: Dust extraction systems

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

More Less

Product category: Residue recycling

Cupola Melting Plants

CUPOLA MELTING PLANTS

COKELESS CUPOLA

HOT BLAST CUPOLA

• Long campaign furnace design

• Oxygen and carbon injection Systems

• Hot metal desulfurization/ Mg-Tretament

• Full automatic charging

• Dry gas cleaning systems

• Process automation

More Less

Product category: Software for business and process data capture

Electrical Engineering

ELECTRICAL ENGINEERING

•Electrical construction

•Electric installation

•Measuring technology

•Modernization

 

Process automation

•Optimize production processes by use of state-of-the-art technology

•Allow for continuous quality control, just-in-time provision and security

•Efficient production with respect to conservation of resources

 

Highlights

•Own laboratory for development & testing

•Detailed construction documentation for future adjustments and extensions

•Modular process for existing plants reduces downtime

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Product category: Engineering services

Foundry Engineering

FOUNDRY ENGINEERING - MODERNIZATION

  • Project definition
  • Clarification of Production data
  • Study of existing conditions
  • Selection of key process technology
  • Equipment integration
  • Plant layout
  • Assistance to Environmental assessment
  • Determination of CAPEX / OPEX

 

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About us

Company details

The Küttner group is known worldwide for the construction of modern cupola and aluminum recycling plants. In 2014, the construction of centrifugal casting machines, not only for cast iron but also for steel and NF-metals, was started as a new technology for Küttner’s foundry portfolio.

Küttner has also provided sand preparation plants for green sand and reclamation systems for no-bake sands for many years. Handling systems for serial and large castings on vibrating equipment are also part of the product range.

Our Küttner Automation specialists make all controls for machines and plants in-house, with the latest process logic and comprehensive data processing system.

Küttner offers planning and modernization of entire foundries; providing the initial engineering services as well as fabrication, erection, and start-up of complete plant areas – all from a single source.

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Company data

Foundation

1949